1、 DK7735 fast wire cutting machine performance characteristics:
Model, specifications, and parameters of the machine tool |
Model of machine tool |
DK7735 |
Bed frame casting |
Precision casting, high-temperature annealing, mechanical accuracy remains unchanged for a long time |
|
Workbench design |
Full support design, wide spacing between XY axis support rails, good stability, and strong load-bearing capacity. |
|
Worktable Schedule |
450mm×350mm |
|
Cutting workpieces with large thickness |
450mm adjustable |
|
Dimension of worktable |
650mm×380mm |
|
Cutting taper |
6 ° (achievable at 80mm) |
|
Greater cutting efficiency |
130mm2/min; High speed cabinet (when Cr12 40mm thick)
|
|
Larger cutting current |
5A |
|
roughness |
Processing 40mm thick Cr12 with a roughness of ≤ 2.5μm |
|
Manufacturing accuracy |
GB7926-87 |
|
Machine tool power consumption |
2kw |
|
Electrode wire diameter |
Φ0.15~Φ0.20mm |
|
Wire speed |
11m/s |
|
Drive mode |
Step drive |
|
control mode |
Open Loop |
|
overall dimension |
1660mm×1330mm×1400mm |
|
total weight of machine tool |
1100kg |
|
workbenches |
Workbench size |
650mm×380mm |
Workbench carrying capacity |
300kg |
|
trip |
x-axis |
350mm |
y-axis |
450mm |
|
Z-axis |
450mm |
|
Screw and guide rail |
lead screw |
Precision ball screw |
rail |
Precision V-flat guide rail |
|
lathe bed |
semi-closed |
|
Vertical movement distance of the spindle |
100mm~450mm |
|
water tank |
High flow, atmospheric pressure water tank |
|
Water tank capacity ≥ 60L |
||
working fluid |
Specialized emulsion paste or water-based cutting fluid |
|
Silk transportation part |
Three phase motor (Nantong micro motor) |
|
Silk drum cover safety protection, silk drum blockage protection, left and right limit |
||
Wire breakage protection |
||
Manual handle |
||
The runout of the wire storage tube is ≤ 0.02mm |
||
Wire rack section |
Manual lifting |
2、 DK7735 High Speed Wire Cutting Machine Tool Power, Electrical, System Main Performance Indicators and Technical Requirements
power supply |
380V ± 10%, 50HZ |
|
Basic software functions |
Coordinate system: absolute coordinates, incremental coordinates (relative coordinates) |
|
Graphic coordinate transformation, scaling, rotation function, graphic tracking display function |
||
Linear and arc interpolation function, slope processing function |
||
Capable of five axis four linkage control, with the function of machining different surfaces up and down, and variable taper machining |
||
Real time tracking of graphics and programs during processing, displaying processing status, processing speed, and processing time in real-time. |
||
Short circuit and wire breakage handling function, power outage memory function, automatic shutdown function after processing is completed |
||
Automatic transition arc function (arbitrary, corner function) |
||
Equipped with reverse machining, menu technology, automatic programming, and data transmission functions |
||
Real time adjustment of processing parameters during the manufacturing process |
||
The configuration, composition, functions, and technical performance of CNC systems |
The hardware composition of CNC |
IPC |
128MB memory |
||
40G hard drive |
||
15 inch LCD display |
||
Mouse and keyboard. |
||
USB system interface |
||
The System Composition and Operating Platform of CNC |
Supports USB |
|
The operating platform is XP |
||
Technical performance of CNC system |
Four linkage |
|
Slope processing (out of plane processing) |
||
Integrate programming and control, and perform two tasks simultaneously |
||
CNC system operating environment |
Temperature: 5-40 ℃ |
|
Relative humidity: 40% to 80% |
||
Electrical part |
Electric control cabinet |
Reasonable layout, ventilation, dust prevention, heat dissipation, anti-interference |
electronic component |
Long term high-temperature aging meets the needs of continuous operation of components around the clock (Siemens, Modorola). |
|
Cable line |
The cable adopts moisture-proof and waterproof adapters, with good insulation, good contact between sockets and plugs, large contact capacity, easy insertion and removal, and convenient separation between the machine tool bed and the electrical cabinet. Maintenance is extremely convenient
|
|
Power Supply System |
We use our company's independently developed third-generation independent module professional digital pulse power supply. Compared with integrated power supplies, it has higher system integration, higher anti-interference ability, and reliable waveform transmission. |
|
Power pulse |
The intelligent electrical cabinet has the function of grouping pulses and can achieve unidirectional discharge. The optimized combination of nine fully digital pulses results in more accurate and stable waveforms, high energy utilization, and low molybdenum wire loss |
|
circuit design |
Adopting digital high-speed current and voltage sampling circuits, with a maximum carrying current of ≥ 5A and a unit current processing efficiency of ≥ 50m ㎡/min A, Single cutting efficiency ≥ 100m ㎡/min, commonly used cutting efficiency ≥ 80m ㎡/min. When cutting with large thickness, the advantage is obvious |
|
Fault protection and warning function |
The machine tool is equipped with wire breakage and wire stroke protection functions. The main vibration power supply and drive power supply of the machine tool are equipped with light-emitting diodes, which can achieve online fault detection |